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See DetailsThe secret of galvanizing technology
In short, galvanizing is to evenly cover the surface of the threaded rod with a layer of zinc metal. This process is usually achieved by hot-dip galvanizing or electroplating. Hot-dip galvanizing is to immerse the threaded rod in molten zinc liquid so that its surface is quickly covered with a dense zinc layer; while electroplating uses the principle of electrolysis to deposit a layer of zinc on the surface of the threaded rod. Both methods have their own advantages and can effectively form a protective layer to prevent the corrosive medium in the external environment from directly contacting the threaded rod substrate.
The reason why the zinc layer can become an anti-corrosion "shield" is due to the active chemical properties of zinc. In a corrosive environment, zinc will undergo oxidation reaction before the threaded rod substrate (such as iron or steel) to form a dense zinc oxide film, which can effectively isolate the corrosive medium, thereby protecting the internal threaded rod from corrosion. In addition, even if the zinc layer is corroded and penetrated in some parts, the galvanic effect formed between zinc and the substrate will slow down the corrosion rate of the substrate. This "sacrificial anode cathodic protection method" further enhances the anti-corrosion ability of the threaded rod.
Wide range of application fields
Galvanized threaded rods play an irreplaceable role in many industries due to their excellent corrosion resistance. In the construction field, they are the "blood vessels" connecting steel structures. Whether it is the skeleton of a high-rise building or the supporting structure of a bridge, galvanized threaded rods can ensure the stability and safety of the structure, especially in coastal or rainy areas, where their anti-corrosion performance is particularly important. In power facilities, galvanized threaded rods are used to build transmission line towers and fix equipment in substations, effectively resisting the erosion of harsh conditions such as moisture and salt spray, and ensuring the stable operation of the power system.
In addition, galvanized threaded rods are also widely used in transportation facilities, water conservancy projects, agricultural machinery and other fields. In transportation facilities, such as the construction of highway guardrails and railway bridges, galvanized threaded rods provide reliable connection support; in water conservancy projects, they ensure the stability and durability of water conservancy facilities such as dams and levees; in agricultural machinery, galvanized threaded rods not only enhance the corrosion resistance of mechanical parts, but also extend the service life of equipment and improve agricultural production efficiency.
Environmental protection and sustainable development
It is worth noting that with the increasing awareness of environmental protection, modern galvanizing technology is also constantly exploring more environmentally friendly and energy-saving processes. For example, the use of chromium-free passivation technology to reduce wastewater discharge and the development of low-energy electroplating processes are all efforts to transform the industry towards greening. This not only helps to reduce environmental pollution, but also conforms to the concept of sustainable development.